Double-click on photos to enlarge.
sonex0963038017.jpg
sonex0963064013.gif
Builder Log for ...
Sonex 963
Building a Dream!
sonex0963035012.jpg
Page 39
Photo Courtesy of Sonex Aircraft, LLC
sonex0963025002.jpg
next.jpg
previous.jpg
January 11, 2009 ...  I was finally able to squeeze in a couple more hours of shop time today. So, working from the center to the outer edges, I removed the wingnut Clecoes, and finished riveting the forward upper part of the leading edge. Then, I turned the wing back over, installed the wingnut Clecoes to draw the leading edge into final position, and starting from the center and working outward, finished riveting the leading edge. I am very happy with the way my wing looks. Now, on to the final fit of the wing tip and NAV light/strobe fairing.
sonex0963064012.jpg
sonex0963064011.jpg
sonex0963064010.jpg
Here is the landing light lense installed in a trial run after riveting the wing leading edge (top view)..
January 17 & 18, 2009 ...  I attached the clay form for my NAV/strobe extension to a piece of 1 X 6 board, and attempted to make a Plaster of Paris mold. That ended up being a disaster. I didn't succeed in getting all of the air bubbles out, and there was a big one near the form. So, I tossed that mold out. Call me stubborn, but I tried making another Plaster of Paris mold, but poured the plaster a little wetter and tapped like crazy to remove the bubbles. We shall see ...
sonex0963064009.jpg
sonex0963064008.jpg
sonex0963064007.jpg
January 19, 2009 ...  I opened the second mold today. 'Still no good! Too many air bubbles. I think I am going to make a fiberglass mold instead, but I need some additional materials first.    In the meantime, I spent the rest of my shop time today fitting the metal wingtip to the left wing, and pre-drilling it. I also added a stiffener bracket to the inside.
What a mess!.
linkbar7.jpg
sonex0963064006.jpg
sonex0963064005.jpg
sonex0963001005.jpg
sonex0963064004.jpg
sonex0963064003.jpg
sonex0963064002.jpg
Paint Ideas, Page 1
Paint Ideas, Page 2
Previous Page
Next Page
linkbar14.jpg
sonex0963064001.jpg
linkbar17.jpg
"Why Build?"
"Why a Sonex?"
"Experimental" Aircraft?
Helpful Links
Previous Page
Next Page
linkbar2.jpg
linkbar4.jpg
VS Airframe & Rudder
Rudder & VS Skin
VS Fiberglass Tips
VS Final Assembly
Previous Page
Next Page
linkbar6.jpg
linkbar1.jpg
Drawings & Shop Set-up (1)
More Shop Set-up (2)
Wing Hoist
Previous Page
Next Page
linkbar3.jpg
Horiz. Stabilizer, Airframe
Elevator Control Horn
Elevator Assembly
Horizontal Stabilizer, Skin
HS Hinge & Tips (1)
Horiz. Stabilizer, Tips
HS Final Assembly
Previous Page
Next Page
linkbar5.jpg