Double-click on photos to enlarge.
sonex0963038017.jpg
sonex0963051011.gif
Builder Log for ...
Sonex 963
Building a Dream!
sonex0963035012.jpg
Page 26
Photo Courtesy of Sonex Aircraft, LLC
sonex0963025002.jpg
June 9, 2008 ...  Today I removed the bottom skin and spent most of my shop time dimpling the left wing, aft ribs. In the process, I discovered that the rivet holes on rib #9, land almost directly over the rear aileron bellcrank stiffener bracket (yellow arrow). I remember hearing that other builders have encountered the same situation.  I drilled out the rivets to remove the bracket and made a half-round cutout which will allow room for the dimple and "shop end" of the rivet. I then riveted the stiffener bracket back on to the rib. This modification will not conflict in any way with the strength or function of the stiffener bracket.
next.jpg
previous.jpg
sonex0963051010.jpg
sonex0963051009.jpg
June 24, 2008 ...  The pace of life has finally slowed down a bit and I was able to get a little "wing time" today, which was spent on deburring and dimpling the lower wing skin. I also did some work on the parts for the right aileron counterweight.
sonex0963051008.jpg
June 30, 2008 ...  I updrilled all of the holes on the bottom spar cap to #30, then using my trusty Microstop, I started to bore the countersinks on the lower spar cap. The drawings don't call for these holes to be countersunk, but I am flush riveting my Sonex.
July 1, 2008 ...  The rest of the holes on the lower spar cap are now countersunk. And I did a little more work on the right aileron counterweight assembly.
July 14, 2008 ...  Today was a productive day in my shop. I drilled the bolt holes in the lead weight. and assembled the right aileron counterweight. I finished the day with dimpling the upper skin (left wing).
sonex0963051007.jpg
July 20, 2008 ...  I was able to squeeze in a couple hours of "wing time" this afternoon. So I dimpled the upper side of all of the ribs.
linkbar7.jpg
sonex0963051006.jpg
sonex0963051005.jpg
sonex0963001005.jpg
sonex0963051004.jpg
sonex0963051003.jpg
sonex0963051002.jpg
Paint Ideas, Page 1
Paint Ideas, Page 2
Previous Page
Next Page
linkbar14.jpg
sonex0963051001.jpg
linkbar17.jpg
"Why Build?"
"Why a Sonex?"
"Experimental" Aircraft?
Helpful Links
Previous Page
Next Page
linkbar2.jpg
linkbar4.jpg
VS Airframe & Rudder
Rudder & VS Skin
VS Fiberglass Tips
VS Final Assembly
Previous Page
Next Page
linkbar6.jpg
linkbar1.jpg
Drawings & Shop Set-up (1)
More Shop Set-up (2)
Wing Hoist
Previous Page
Next Page
linkbar3.jpg
Horiz. Stabilizer, Airframe
Elevator Control Horn
Elevator Assembly
Horizontal Stabilizer, Skin
HS Hinge & Tips (1)
Horiz. Stabilizer, Tips
HS Final Assembly
Previous Page
Next Page
linkbar5.jpg