sonex0963002010.jpg
sonex0963026012.gif
Builder Log for ...
Sonex 963
Building a Dream!
Double-click on photos to enlarge.
sonex_03.jpg
Page 1
Photo Courtesy of Sonex Aircraft, LLC
February 10, 2007 ...  I began working on the wings today, and have specifically started with the parts for the rear spar assembly. I fabricated the Root Rib Angles, and started pre-drilling and deburring some of the parts provided by the factory. I also began fabrication of the Outboard Rear Spar parts.
 
wingstitle.jpg
sonex0963026011.jpg
February 11, 2007 ...  I finished pre-drilling, and deburring the right Outboard Rear Spar. I also fabricated, pre-drilled, and deburred the main Rear Spar (right side). After alodining the parts I worked on yesterday, I riveted the parts to the right Outboard Rear Spar.  It is ready to be spliced to the main rear spar.
 
February 17, 2007 ...  I riveted the right Outboard Spar to the main spar and was looking everything over when I discovered a BIG mistake that I made while pre-drilling the Outboard Spar channel last week. While locating the rib holes
(6 19/32 inches from the squared end of the spar), I apparently measured in the 6 inches, but forgot to include the 19/32. So I had to drill out the rivets and I will be fabricating a new one, along with the Left Outboard Spar piece I accidently botched up last week.  (I won't bore you with that story!)   I guess I wasn't running on all cylinders!  The mistakes cost me about $12.00 in parts, but taught  me a lesson which was worth a thousand times more ...
Measure, measure, and re-measure!
February 20, 2007 ...  The replacement spar channel material will not be delivered until tomorrow. So, I finished fabricating and assembling the inboard parts to the rear, right wing spar, and began fabrication of the Left Rear Spar.. I think the spacer pieces are the smallest parts  I have had to fabricate so far!  The bottom photos show details of the inboard end of the right rear spar assembled.
 
sonex0963026010.jpg
sonex0963026009.jpg
sonex0963026008.jpg
sonex0963026007.jpg
next.jpg
previous.jpg
linkbar7.jpg
sonex0963026006.jpg
sonex0963026005.jpg
sonex0963001005.jpg
sonex0963026004.jpg
sonex0963026003.jpg
sonex0963026002.jpg
Paint Ideas, Page 1
Paint Ideas, Page 2
Previous Page
Next Page
linkbar14.jpg
sonex0963026001.jpg
linkbar17.jpg
"Why Build?"
"Why a Sonex?"
"Experimental" Aircraft?
Helpful Links
Previous Page
Next Page
linkbar2.jpg
linkbar4.jpg
VS Airframe & Rudder
Rudder & VS Skin
VS Fiberglass Tips
VS Final Assembly
Previous Page
Next Page
linkbar6.jpg
linkbar1.jpg
Drawings & Shop Set-up (1)
More Shop Set-up (2)
Wing Hoist
Previous Page
Next Page
linkbar3.jpg
Horiz. Stabilizer, Airframe
Elevator Control Horn
Elevator Assembly
Horizontal Stabilizer, Skin
HS Hinge & Tips (1)
Horiz. Stabilizer, Tips
HS Final Assembly
Previous Page
Next Page
linkbar5.jpg