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August 10, 2006 ...  I ordered the Sonex Hardware kit from Wicks Aircraft Supply.
My hardware arrived today, and I am very impressed with the way everything is packaged and labeled. To keep everything organized, I purchased a couple hardware drawer sets at a local garage sale. (Would you believe $1.00 a piece?!) As I inventoried each item, I labeled the drawers with my label maker and stored each item accordingly. That helped me discover two missing items which Wicks promptly shipped with another order. Labeling the drawers in alpha-numeric order will make the parts easy to locate during the build process.
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Builder Log for ...
Sonex 963
Building a Dream!
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August 14, 2006 ...  Clecos are absolutely essential for aircraft sheet metal work. I ordered mine from Airparts Inc., a supplier of various kinds of aircraft aluminum, and related tools. These containers provided the perfect solution for storing my Clecos. They were originally full of cinnamon twists from the bakery (which seem to have swiftly and "magically" disappeared!)  If you can't find a good deal on some used Clecos through eBay or a friend, Airparts Inc. offers them at a very competitive price.
Photo Courtesy of Sonex Aircraft, LLC
February 10, 2007 ...  Here is a tool you definitely want to add to your "arsenal"; it's a miter saw with a 60 tooth, "fine cut" carbide blade. I found that the carbide blade works MUCH better than the metal cutting blade that I was using before. It's faster and the cuts require less dressing wih a file. I support all of the thinner aluminum material with wood blocks, and make sure my material is secure to the table before I begin each cut. This even did a fantastic job of cutting  the thicker material such as the aluminum bar used to fabricate the wing mount attach blocks.  
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Paint Ideas, Page 1
Paint Ideas, Page 2
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"Why Build?"
"Why a Sonex?"
"Experimental" Aircraft?
Helpful Links
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VS Airframe & Rudder
Rudder & VS Skin
VS Fiberglass Tips
VS Final Assembly
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Drawings & Shop Set-up (1)
More Shop Set-up (2)
Wing Hoist
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Horiz. Stabilizer, Airframe
Elevator Control Horn
Elevator Assembly
Horizontal Stabilizer, Skin
HS Hinge & Tips (1)
Horiz. Stabilizer, Tips
HS Final Assembly
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